GreatLight CNC Machining Factory logo
CNC Machining
Rapid Prototyping
Materials
Industries
News
About GL

Get Instant Quote

Rapid Prototype Service

gLCNC CNC Machining Rapid Prototype Service

Upload a STEP file and we machine your prototype from solid stock, not a print. DFM feedback within 12 hours, production starts within 24 hours, and parts ship in 3–5 days. One part or 10,000, no minimum order quantity.

±0.005 mm toleranceNo MOQ12-hour DFM3–5 day shippingISO 9001:2015NDA on request
greatlight-cnc-machining-center-11
127High-precision CNC machines
±0.005 mmAchievable tolerance
3–5 daysPrototype shipping
15 yearsMachining since 2011
Where prototypes go wrong

Four problems we hear from engineering teams

01

The quote takes a week, the tolerance is a guess

A supplier who quotes without reading the GD&T will machine to a number you never asked for. You find out at assembly, and the fix costs another two weeks. We return a quotation and a free DFM analysis within 12 hours, tolerance callouts included.

02

One prototype is all you need, and nobody wants the order

Many shops set a minimum order quantity that a single bracket cannot meet. You end up paying for parts you will never use. We run from one prototype to 10,000+ part runs, so a single piece is a normal order here.

03

The first article looks right, the second one does not

Hand-finished first articles hide a process that cannot repeat. When the pilot run arrives, hole positions drift and wall thickness changes. We inspect 100% before shipment and keep raw material, in-process and final records for every lot.

04

Design changes stall because the shop goes quiet

You send a revision and hear nothing for three days. The toolpath was already cut. We confirm the drawing revision before the spindle turns, and production can start within 24 hours of a released CAD file.

How we run a rapid prototype order

From CAD file to shipped parts in one controlled loop

One engineer owns your part from DFM to final inspection.

cnc-machining-hdpe
Machining

We cut the prototype from the same stock and process as production

A prototype only tells you the truth if it is made the way the production part will be made. We machine your design from solid billet on 127 high-precision CNC machines, including 16 simultaneous 5-axis centers, 12 four-axis mills and 16 mill-turn centers. Maximum processing size is 4,000 mm, so large housings and long frames do not need to be split.

Tolerance holds at ±0.005 mm (±0.0002 in) on critical features. As-machined surfaces sit at Ra 1.6–3.2 μm, and we can take functional sealing faces down to Ra 0.2–0.8 μm when the drawing calls for it.

  • 1
    5-axis for complex geometryUndercuts, angled ports and contoured pockets in one setup.
  • 2
    Mill-turn for round partsShafts and fittings machined complete, no second op re-chuck error.
  • 3
    Ø400 mm rotary tablePositional work on cylindrical and radial features.

Get Instant Quote

medical-devices-rapid-prototyping
Materials and finishing

Prototype in the alloy you will actually produce in

Prototyping in a substitute material is a common way to lose a month. If the housing will be 6061-T6, machine it in 6061-T6. We stock aluminium 6061, 2024, 5052, 5083, 6082, 7075 and ADC12; stainless 303, 304, 316L, 17-4PH and 440C; steel 1018, 1045, 4130, 4140 and 4340; plus copper, brass, titanium TA2 and TC4, Inconel, magnesium and engineering plastics from POM and PEEK to HDPE and carbon fibre.

Finishing decides whether the prototype survives a trade show or a fit check. Anodizing, electroless nickel, zinc and silver plating, powder coating, black oxide, bead blasting, brushing and polishing are all available in house or through our qualified partners. Laser marking goes down to 1.5 mm character height for serials and logos.

  • 1
    AnodizingClear, colour, hardcoat and conductive types.
  • 2
    PlatingElectroless nickel, zinc, silver and gold.
  • 3
    Cosmetic prepBead blasting, tumbling, brushing, polishing.

Talk to an Engineer

Process selection

Pick the process by geometry, not by habit

Three routes we quote most often for prototype work.

RouteBest fitWatch out for
3-axis millingFlat plates, brackets, open pocketsDeep cavities need long reach tooling
5-axis millingAngled faces, contoured ducts, undercutsHigher setup cost on very simple parts
Mill-turnShafts, bushings, threaded fittingsOff-axis holes still need a second op
What we make

Prototype and low-volume services under one roof

01

CNC Milling and Turning

3-axis, 4-axis and 5-axis milling plus mill-turn. Metals and plastics, from a single piece to 10,000+ part runs.

02

Rapid Prototyping

Functional prototypes machined from production-intent material so fit, weight and strength match the real part.

03

Sheet Metal Fabrication

Bent, punched and welded enclosures, brackets and chassis for prototype builds and pilot runs.

04

Custom 3D Printing

SLA and SLS for early form checks when a machined surface is not yet needed.

05

Vacuum Casting

Small batches of urethane parts for pre-production testing and market samples.

06

Surface Finishing

Anodizing, plating, powder coating, blasting, polishing and laser marking.

Scope

What a rapid prototype order includes

The same checklist applies whether you order one part or a thousand.

ItemDetailBasis
Quote and DFMWithin 12 hours of CAD uploadFree analysis
Order sizeOne prototype to 10,000+ partsNo minimum order quantity
Tolerance±0.005 mm on critical featuresOn request
Surface finishRa 0.2–0.8 μm to Ra 1.6–3.2 μmBy drawing callout
Inspection100% before shipmentReports on request
Lead timeParts ship in 3–5 daysAfter released drawing
Why teams keep sending us revisions

Six things you can check before you place the order

15Y

Machining since 2011

Fifteen years on prototype and production work, three wholly-owned plants, 7,600 m² of manufacturing space and 150 technicians in Dongguan plus a Singapore factory.

±0.005

Tolerance in millimeters

±0.005 mm, or ±0.0002 in. We tell you up front when a feature needs a different process to hold it.

12H

Quote and DFM turnaround

Quotation and free DFM analysis back within 12 hours. Production can start within 24 hours of drawing release.

100%

Inspection before shipment

Raw material check, in-process monitoring and final inspection on every lot. Dimensional reports on request.

4

Quality systems in place

ISO 9001:2015, IATF 16949:2016, ISO 13485:2016 and ISO 27001:2022.

0

Minimum order quantity

One part is a valid order. The same program scales to 10,000+ part runs without a process change.

7,600 m²Manufacturing space
150Technicians on staff
3Wholly-owned plants
127CNC machines in service
Industry requirements

What these sectors need, and how we meet it

Automotive-front-bumper-plastic-rapid-prototyping-jpg

Automotive and EV

Fixture and trim parts that must fit the first time.

  • IATF 16949:2016
  • ±0.005 mm
  • 3–5 day ship
GreatLight Specializing In Humanoid Robot Components

Robotics and automation

Joint housings and brackets where weight and stiffness both matter.

  • 5-axis
  • 7075 / TC4
  • Ra 0.8–1.6 μm
rapid-tooling-services-1

Industrial machinery

Large frames and manifolds up to 4,000 mm.

  • 4,000 mm travel
  • Mill-turn
  • No MOQ
Rapid-3D-Printing-Services-jpg

Medical devices

Housings and instrument parts with documented inspection.

  • ISO 13485:2016
  • 100% inspection
  • 17-4PH
FAQs

Questions engineers ask before the first cut

How fast can you turn around a rapid prototype?

Quotation and free DFM analysis come back within 12 hours of your CAD upload. Production can start within 24 hours of a released drawing, and parts normally ship in 3–5 days.

Complex 5-axis parts or orders that need plating and anodizing add time, and we tell you the realistic date in the quote rather than after the order.

Do you have a minimum order quantity?

No. One prototype is a normal order, and the same program runs to 10,000+ parts without changing process or supplier.

Unit cost drops as volume rises because setup is amortized, but we do not force a batch size on you to get the work.

What tolerance can you actually hold?

±0.005 mm (±0.0002 in) on critical features, measured with calibrated instruments and reported on request.

Some features cannot hold that in one setup. Deep small holes, thin unsupported walls and long slender shafts are the usual cases, and we flag them during DFM instead of letting them fail at inspection.

Which file formats do you need?

STEP and IGES for 3D geometry, plus a 2D PDF drawing with GD&T, datum callouts and finish requirements.

A model alone does not define tolerance, thread class or surface finish. Sending both cuts one round of questions and usually saves a day.

Can you machine the same alloy I will use in production?

Yes. Aluminium 6061-T6, 7075, 6082 and ADC12, stainless 304, 316L and 17-4PH, steel 4140 and 4340, titanium TC4, Inconel and engineering plastics including POM, PEEK and HDPE are all standard.

Prototyping in a substitute material changes stiffness and thermal behavior. If the test is functional, machine the production alloy.

How do you protect my design?

Uploads are secure and confidential, and we sign an NDA on request before any file is opened.

We do not share customer drawings, part photos or project details with other clients, and access inside the plant is limited to the engineers on your job.

What if the prototype does not fit?

Send dimensional data and photos, and we compare them against the drawing and inspection record to find whether the deviation is in the part or in the design intent.

If we machined outside the drawing, we remake the parts. If the drawing itself needs a change, we quote the revision and start within 24 hours of release.

Can you go from prototype straight into low-volume production?

Yes. The same machines, fixtures and inspection plan carry over, which removes the re-qualification step that a supplier switch usually adds.

Typical bridge volumes run from a few dozen to several thousand parts before tooling makes sense for die casting or injection molding.

Send the CAD file and get a machined prototype this week

Upload your model and drawing. You get a quotation and a free DFM analysis within 12 hours, and production can start within 24 hours.

12-hour quote100% inspectionNo minimum order quantityNDA on request

Trusted by engineers and manufacturers worldwide

Tesla Ford Motor Company BYD Auto Denso Magna International Boeing Airbus Medtronic KUKA FANUC