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Buyer guide

San Antonio Precision CNC Services: How to Choose a Supplier

This guide is for engineers and purchasing teams in San Antonio who need machined parts and want to compare suppliers on facts, not brochures. You will get seven checks covering tolerance, 5-axis capability, lead time, order quantity, certifications, and quoting. By the end you can read a supplier's capacity sheet and know whether it fits your part.

±0.005 mm tolerance16 five-axis centersNo minimum orderISO 9001 / IATF 16949
San Antonio precision CNC services machining a custom engine part
Key takeaways

What matters most when you compare shops

Tolerance is a machine and fixturing question±0.005 mm is achievable on 5-axis work, but only if the shop states which features hold it.
Five-axis pays off on complex geometryUndercuts, deep pockets, and angled holes cut in one setup. Simple flat parts do not need it.
Lead time depends on tooling and materialStandard aluminum can start within 24 hours; exotic alloys and hard tooling add days.
Certifications must match your industryAerospace, medical, and automotive buyers each ask for different documentation.
Ask for the inspection report formatA CMM report with datum callouts tells you more than a certificate on the wall.
Selection matrix

Match the part to the right process

Use this table before you write the RFQ. The left column is what you have; the right columns tell you which capability to ask for.

Part conditionProcess to requestWhyWatch out for
Flat plate, holes on one face3-axis millingOne setup, fast cycle, lowest costRe-fixturing for back-side features
Features on 2-3 faces4-axis millingRotary table indexes without re-clampingRotary table size limits part length
Undercuts, angled holes, contoured pockets5-axis simultaneousCutter reaches geometry in one setupHigher hourly rate; needs CAM time
Shaft with milled flats and threadsMill-turnTurning and milling in one cycleBar diameter must fit the collet
Prototype, 1-50 pieces3-axis or 5-axis, no hard toolingNo minimum order, quick setupPer-part price is higher at low volume
Tight bore, Ra 0.2-0.8 μm5-axis plus fine boring or grindingSurface finish needs a dedicated passInspection time adds to lead time

Pick the process first, then the supplier

Sort your parts by geometry and tolerance before you compare prices. A supplier that fits the process will quote lower and hold the dimensions. A supplier that does not will quote low and cost you a rework cycle.

Check 1

Tolerance: what ±0.005 mm actually covers

A supplier that quotes ±0.005 mm is stating a process limit, not a promise on every dimension. That number applies to specific features on a specific machine, usually a 5-axis center with a temperature-stable setup. When you read a capacity sheet, look for the phrase 'positional tolerance' next to the number. If the shop writes ±0.005 mm without saying which features, ask for a sample inspection report.

Inch drawings are common in San Antonio. ±0.005 mm equals ±0.0002 in, so a callout of ±0.0005 in is looser and cheaper to hold. Do not tighten a tolerance unless the function needs it. Every extra decimal adds inspection time, and inspection is often the longest step in a short run.

Surface finish travels with tolerance. A bore held to ±0.005 mm usually needs Ra 0.8-1.6 μm or finer. As-machined surfaces sit at Ra 1.6-3.2 μm. If your drawing says Ra 0.4 μm and ±0.005 mm on the same bore, expect a separate finishing operation and a longer quote.

  • 1
    Ask which features hold the tight toleranceDatums, bores, and mating faces are typical. Cosmetic surfaces are not.
  • 2
    Convert inch callouts before comparing±0.0002 in = ±0.005 mm. Mixing units hides real differences between quotes.
  • 3
    Tie finish to functionSealing surfaces and bearing bores need fine finish; clearance holes do not.
Check 2

Five-axis capacity and when it is the wrong call

Five-axis machining removes setups. On a part with pockets on three faces, a 3-axis shop machines each face in a separate operation, and each re-clamp adds positional error. A simultaneous 5-axis center cuts those faces in one cycle, so the relationship between features stays tight. That is the real benefit, not the machine count.

It is also the wrong choice for some parts. A flat bracket with six holes on one face runs faster and cheaper on a 3-axis mill. A shaft with a cross-hole runs well on a 4-axis mill or a mill-turn center. Requesting 5-axis for simple geometry raises the hourly rate without improving the part.

Size matters too. GreatLight runs 16 simultaneous 5-axis centers with travels from 500 × 310 × 200 mm up to 4,000 × 400 × 150 mm, plus a Ø400 mm rotary table. If your part exceeds the travel envelope on one axis, the shop must reposition it, and that reintroduces the setup error you were trying to avoid.

  • 1
    Count the faces with featuresThree or more faces with tight relationships is the practical 5-axis trigger.
  • 2
    Check the travel envelope against your partA part that fits on paper can still need repositioning if the fixture eats space.
  • 3
    Do not pay for 5-axis on a flat partA 3-axis quote will be lower and the part will be just as good.
Check 3

Lead time: separate quoting, setup, and shipping

Suppliers quote lead time as one number, but it has three parts. Quoting and DFM review come first. Then material purchase and setup. Then machining and inspection. A shop that says '3 to 5 days' is usually describing machining, not the whole chain.

Ask what happens before the spindle starts. At GreatLight, quotation and DFM analysis come back within 12 hours, and production can start within 24 hours once the drawing and material are confirmed. Parts ship in 3-5 days for standard work. The gap between those numbers is where delays live.

Material is the most common delay. Aluminum 6061 and 7075 are stocked in most shops. Inconel, titanium TC4, and 17-4PH may need ordering, which adds days before setup begins. If your schedule is tight, confirm material availability in the RFQ, not after the order.

  • 1
    Get the quote turnaround in writing12 hours is a realistic target for a complete drawing set.
  • 2
    Ask about material stock before you commitExotic alloys and large plate stock drive the schedule more than machine time.
  • 3
    Plan inspection into the timeline100% inspection before shipment is standard; CMM reports take extra time.
Check 4

Order quantity, certifications, and quotingscope

Minimum order quantity is the first filter for prototypes. Some shops set an MOQ of 100 pieces because setup cost dominates. GreatLight runs from one prototype to 10,000+ part runs with no minimum order. That matters when you need three parts to test a fit before committing to a production run.

Certifications answer a different question: can this shop serve your industry. ISO 9001:2015 covers general quality management. IATF 16949:2016 is the automotive and EV standard. ISO 13485:2016 applies to medical devices. ISO 27001:2022 covers information security, which matters when you send proprietary CAD files. Match the certificate to your sector before you compare price.

Quoting format tells you how the shop thinks. A one-line price is hard to audit. A quote that lists material, machining time, finishing, inspection, and shipping lets you see where cost sits and where you can relax a tolerance to save money. Ask for that breakdown on the first RFQ.

  • 1
    Confirm MOQ before you design the test planNo minimum order lets you validate a prototype without a production commitment.
  • 2
    Match certificates to your industryAerospace, medical, and automotive each expect different documentation.
  • 3
    Ask for an itemized quoteMaterial, machining, finish, inspection, shipping. One line hides too much.
Check 5

Materials and finishes that change the price

Material choice moves cost more than most engineers expect. Aluminum 6061 machines fast and holds tolerance well. 7075 is stronger but gummier, so feeds and speeds change and cycle time rises. Stainless 316L work-hardens, which means light passes and more tool wear. Titanium TC4 and Inconel need rigid setups and slow cutting, and both are priced by the pound before machining starts.

Finishing is a second cost center. Anodizing, plating, powder coating, and black oxide all add a vendor step and a queue. Laser marking has a practical floor: minimum character height 1.5 mm. If your part number is smaller than that, the mark will not read cleanly, and you will need a different identification method.

The trap is specifying a finish for appearance when the function does not need it. A clear anodize on a hidden bracket adds cost and lead time for no benefit. Save the cosmetic finish for customer-facing surfaces and leave internal parts as machined.

  • 1
    Ask for material-specific cycle timeThe same part in 6061 and 316L can differ by 40% in machining time.
  • 2
    Check the finish vendor queueAnodizing and plating are outside processes and add days, not hours.
  • 3
    Respect the laser marking minimum1.5 mm character height is the floor for a legible mark.
Check 6

Inspection and documentation you should require

A certificate proves the shop has a system. An inspection report proves your parts are correct. Ask for the report format before the order. A CMM report with datum callouts, measured values, and pass or fail against the drawing is worth more than a scanned certificate.

GreatLight inspects 100% of parts before shipment, covering raw material check, in-process monitoring, and final inspection, with reports on request. For first articles, ask for a full dimensional report. For production runs, agree on which features get measured every lot and which get sampled.

If your part is safety-related, ask how nonconforming parts are handled. A shop that can describe its quarantine and disposition process is easier to audit than one that only talks about its machines.

  • 1
    Request the report, not just the certificateMeasured values against the drawing are the useful document.
  • 2
    Agree on first-article scopeFull dimensional report on the first part, then a defined sampling plan.
  • 3
    Ask about nonconformance handlingQuarantine and disposition describe the process better than a slogan.
RFQ workflow

How to run the supplier comparison in six steps

Follow this order and you will have comparable quotes instead of a pile of numbers.

  • 1
    Sort drawings by process needTag each part as 3-axis, 4-axis, 5-axis, or mill-turn. Do not send everything as 5-axis; you will overpay on simple parts.
  • 2
    Convert all callouts to one unit systemPut mm and inch values side by side. ±0.0002 in equals ±0.005 mm, and mixing them hides real differences.
  • 3
    Mark the tight featuresHighlight the bores, datums, and mating faces that actually need ±0.005 mm. Leave cosmetic surfaces at Ra 1.6-3.2 μm.
  • 4
    Send the same package to every shop3D model, 2D drawing, material spec, finish spec, quantity, and target date. Different packages produce quotes you cannot compare.
  • 5
    Ask for an itemized quote and lead time breakdownMaterial, machining, finishing, inspection, shipping, plus quote, setup, and ship dates. Push back on single-line prices.
  • 6
    Compare the inspection plan, not just the priceA lower price with weak inspection costs more when a batch fails. Match the report format to your industry requirement.
FAQs

Questions buyers ask before the first order

How do I know if a shop can really hold ±0.005 mm?

Ask which features hold that tolerance and on which machine. A shop that names the machine and the setup is describing a real process. A shop that repeats the number without detail is quoting a brochure.

Request a sample inspection report from a similar part. Look for datum callouts and measured values, not just a pass stamp.

Is five-axis machining always more expensive?

The hourly rate is higher, but the total can be lower on complex parts. One 5-axis setup replaces three or four 3-axis setups, and each removed setup removes fixture time and re-clamp error.

On a flat part with features on one face, 5-axis costs more for no benefit. Match the process to the geometry.

What is a realistic lead time for a first order?

Quote and DFM analysis within 12 hours, production start within 24 hours after confirmation, and parts shipped in 3-5 days for standard work.

Add time for exotic materials, outside finishing, and full first-article inspection reports. Confirm those in the RFQ.

Do I need to order a large batch to get a quote?

No. GreatLight runs from one prototype to 10,000+ part runs with no minimum order quantity. Low-volume runs carry a higher per-part price because setup is spread over fewer parts.

If you plan to scale, say so in the RFQ. The shop can quote prototype and production pricing together.

Which certifications should I check for my industry?

ISO 9001:2015 for general quality management. IATF 16949:2016 for automotive and EV. ISO 13485:2016 for medical devices. ISO 27001:2022 for information security when you share proprietary files.

Certificates show the system exists. The inspection report shows your parts meet the drawing.

How do I protect my design files?

Uploads are handled as secure and confidential, and an NDA is available on request. Ask for the NDA before you send CAD, not after.

Keep the file exchange on the supplier's own portal rather than personal email when the design is sensitive.

Send your drawing and get a process-matched quote

We review the model, flag DFM issues, and quote against the right machine for the geometry.

12-hour quoteFree DFM analysis100% inspectionNo minimum order

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