Roughing and finishing
Low surface speed, generous coolant, sharp tooling
Commercially pure titanium work-hardens at the surface, so a dull edge rubs instead of cutting. We rough with uncoated carbide at reduced surface speed and keep the radial depth light, then take a separate finishing pass with a fresh tool. Chips come off as short, thick curls instead of fine dust.
The finishing pass matters most on sealing faces and O-ring grooves. Cutting fluid reaches the edge, the part stays near room temperature, and we measure critical bores after the part has cooled rather than at the spindle.
- 1
Rough and finish in separate operationsA fresh edge for the final pass keeps surface finish repeatable across the run.
- 2
Thread milling over tappingFewer broken tools in blind holes and better thread form in soft titanium.
- 3
Coolant through the toolEvacuates chips from deep pockets where titanium dust otherwise packs in.